| نام تجاری: | MEL-AL |
| شماره مدل: | MEL-AL-MAL-1048 |
| MOQ: | 1 مجموعه |
| جزئیات بسته بندی: | بسته بندی استاندارد |
| شرایط پرداخت: | L/C، T/T |
MEIAL standardized horizontal anodizing line engineered for steady 400 tons monthly aluminum profile output. Full pre-treatment-anodizing-color-sealing closed workflow, ±1μm film thickness tolerance, intelligent PLC linkage, low acid & water waste, fully matched rectifier, chiller and waste gas treatment, ideal for medium-scale aluminum finishing factories.
Core Narrative Logic:
Output Target → Calculated Design Basis → Full Spec Table → 5 Financial & Production Advantages → Supporting Matching Kits & End Users
Design Basis: Stable 400 Ton Monthly Rated Capacity
This horizontal oxidation line is tailor-sized for medium-volume architectural aluminum factories targeting fixed 400T monthly finished anodized profiles. Calculated based on industry standard 350 m² per ton profile, 600 monthly production hours and 90% equipment operation rate, the jig quantity, tank volume and rectifier current are precisely calibrated to avoid undercapacity or over-investment waste. It eliminates frequent line bottlenecks that plague undersized semi-automatic equipment and cuts idle loss of oversized heavy-duty lines.
Complete Technical Parameter Table
| Parameter Category | Standard Specification | Custom Upgrade Option |
|---|---|---|
| Rated Monthly Output | 400 tons aluminum profiles | Upgrade to 500T enlarged tank version |
| Standard Oxide Film Thickness | 8μm ~ 12μm, tolerance ±1μm | Hard anodizing 15–25μm optional |
| Max Workpiece Length | 6500 mm | Custom 7000mm super long tank |
| Single Rack Treatment Area | 48–52 m² | Wide section jig upgrade |
| Full Process Tanks | Degreasing / Etching / Neutralization / Anodizing / Color / Multi-Rinse / Sealing | Add fluorine matte tank module |
| Main Rectifier Matching | ML-YH SCR DC Rectifier 12KA | Parallel dual rectifier for heavy load |
| Control System | Central PLC automatic crane linkage | Touch screen + remote data diagnosis |
| Cooling Support | Air-cooled box chiller | Water-cooled screw chiller for 24h shift |
| Aux Environmental Gear | Two-stage three-acid mist scrubber + RO pure water unit | Complete wastewater treatment integration |
| Operating Cycle Per Rack | 36–42 mins adjustable | Fast-cycle optimization for thin film |
Five Differentiated Benefits (Focus on Factory Cost & Yield)
Benefit 1 Precise 400T Capacity Calibration, Avoid Excessive Capital Idleness
All tank capacity, crane rhythm and power load are mathematically calculated to hit stable 400 tons monthly yield. Medium-sized profile manufacturers get matching scale without overpaying for oversized vertical lines or suffering production delays from small manual lines, maximizing asset turnover ratio.
Benefit 2 ±1μm Uniform Oxide Film, Cut Rework Rate Sharply
Horizontal horizontal hanging design makes full contact between profile surface and circulating electrolyte. Constant current SCR power + closed-loop temperature control eliminate edge thin film, streaking and batch color difference. Rework rate of architectural window & curtain profiles drops significantly, lifting qualified finished goods proportion.
Benefit 3 Closed-Loop Circulation Design, Slash Monthly Chemical & Water Expense
Multi-stage countercurrent pure water rinsing + acid recovery structure reduce sulfuric, alkaline and dye consumption by 20–28% vs traditional open tanks. Waste water recycle system lowers daily water intake, delivering obvious monthly operating cost savings for mass continuous production.
Benefit 4 PLC Full Automatic Linkage, Minimize Labor Manpower
Unified central control for overhead trolley, power supply, chiller and dosing system. Automatic timing, current calculation and rack transfer reduce 3–5 on-site operators compared with semi-automatic lines, lowering long-term labor expenditure and avoiding human error quality defects.
Benefit 5 Modular Integrated Layout, Short Installation & Factory Occupation
Horizontal linear layout occupies less plant width than vertical lines. All tanks, fans and power cabinets are pre-assembled modular units, shortening on-site construction period. Complete matching set of MEIAL self-produced auxiliary equipment removes scattered multi-supplier procurement troubles and unified after-sales service.
Matching Production & End Application