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MEIAL Horizontal Anodizing Production Line for Aluminum Profile with 6500mm Max Length and 1000 T/month Output

MEIAL Horizontal Anodizing Production Line for Aluminum Profile with 6500mm Max Length and 1000 T/month Output

نام تجاری: MEI-AL
شماره مدل: APL-1000T
MOQ: 1 مجموعه
قیمت: RMB9,000,000-11,000,000/set
جزئیات بسته بندی: صادرات Stander Packing
شرایط پرداخت: T/T
اطلاعات جزئیات
محل منبع:
چین
خروجی:
1000 تن در ماه
محل منبع:
گوانگدونگ، چین
مواد:
PP,304,SS316L
راه گرمایش:
بخار، برق
حداکثر طول نمایه:
6500 میلی متر
اندازه داخلی مخازن:
8000*عرض*3500
قابلیت ارائه:
1 مجموعه / 6 ماه
توضیحات محصول
MEIAL Horizontal Anodizing Production Line Equipment For Aluminum Profile
MEIAL Horizontal Anodizing Production line equipment for Aluminum Profile 
Production Description
  • Anodizing production line incorporate intelligent maintenance systems, such as predictive and condition-based monitoring, to anticipate equipment failures and optimize maintenance schedules.
  • The anodizing production line collects and analyzes a large amount of data from its processes to generate detailed reports, performance dashboards, and data-driven decisions.
  • The anodizing production line works closely with customers and design teams during the product development phase to ensure optimal part design and material selection for effective and efficient anodizing.
Design Condition
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m x 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tank Configuration
Process Specification Quantity
Degreasing
Free sulfuric acid 180±30 g/l

1 Tank
Alkaline Etching
Free alkali 40-60g/l, Al³⁺ 30-120g/l

2 Tanks
Neutralization
Free sulfuric acid 180±20g/l

1 Tank
Anodising
Free sulfuric acid 140-180g/l, Al³⁺≤20g/l

5 Tanks
Colouring
Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2

2 Tanks
Medium Temperature Sealing
PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l

3 Tanks
Treatment Process Details
1. Degreasing
  • 6 jig(rack)/tank × 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank × 2 tanks = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank × 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 3 jig(rack)/tank × 5 tanks = 15 jig(rack)
  • Current density: 130A/m²
  • Process time: 30min
  • Unprocess time: 10min
  • Total time: 30+10=40min
  • Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
5. Colour 1
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank × 1 tank
  • Process time: 10-15min
Design Parameter and Setting
1. Anodizing Treatment Area
  • Each anodizing process tank needs 40min, where total jig(rack)/year: (2 rack × 5 tank × 60min/h) ÷ 40min × 600 hour = 9000 jig(rack)
  • Design 50m²/jig(rack). Where every tank is 100m²
  • Area treatment/year: 9000 jig(rack) × 50m²/jig = 450,000m²
2. Anodizing Treatment Weight
  • Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≧ 1000T
3. Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14444A/tank
    Power Rectifier: 15000A = 5 units
  • Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7777A/tank
    Colour Rectifier: 8000A = 2 units
Process Chart Legend
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
MEIAL Horizontal Anodizing Production Line Process Chart