750T/M horizontal anodizing line,anodizing line 6500mm profile length,10-12µm film thickness anodizing equipment
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anodizing line 6500mm profile length
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10-12µm film thickness anodizing equipment
توضیحات محصول
750T/M Control Horizontal Anodizing Line
Product Overview
Automatic Anodizing & Coloring & Electrophoresis Line for Aluminum Profiles. Semi-automatic and automatic operation capable horizontal anodizing line designed for high-volume aluminum processing.
Equipment Specifications
Specification
Details
Equipment Name
Control Horizontal Anodizing Line
Monthly Output
750 tons
Model Type
Horizontal U Mode
Operation Mode
Semi-automatic or Automatic
Racking Method
Manual Racking System
Design Conditions
Aluminum Alloy: 6061 to 6063 or others
Anodizing Film Thickness: 10-12µm
Average Coverage Area: 350m² per ton
Maximum Profile Length: 6500mm
Extrusion Ratio: 2.5kg/m²
Working Hours: 300 days/month * 20 hours/day = 600 hours/month
Racking System: Two fixtures per rack
Racking Operation: Manual
Equipment Usage Rate: 0.9
Power Supply: AC 3-phase 380V 50Hz
Control Power: AC220V 50Hz
Water Supply: 2kg/cm²*G
Hot Steam: 6kg/cm²*G
Compressed Air: 6kg/cm²*G
Process Tank Configuration
Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank
Treatment Process Details
Degreasing
Capacity: 6 racks per tank * 1 tank = 6 racks Treatment Time: 2-5 minutes
Alkaline Etching
Capacity: 6 racks per tank * 2 tanks = 12 racks Treatment Time: 3-15 minutes
Neutralization
Capacity: 6 racks per tank * 1 tank = 6 racks Treatment Time: 1-5 minutes
Anodizing
Capacity: 2 racks per tank * 3 tanks = 6 racks Current Density: 130A/m² Process Time: 30 minutes Total Time: 40 minutes Average Anodizing Layer: 10.81µm
Colouring
Process: Mix Salts Capacity: 2 racks per tank * 1 tank = 2 racks Current Density: 70A Process Time: 2-8 minutes
Sealing
Method: Medium or Normal Temperature Sealing Capacity: 6 racks per tank * 1 tank Process Time: 10-15 minutes
Anodizing Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A * 3 units
Coloring Tank: 100m²/tank * 70A/m² ÷ 0.9 = 7,777A per tank
Color Rectifier: 8,000A * 1 unit
Process Flow Chart
Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing